Z arm sigma mixer machine
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Sigma Mixer Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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Technical Specification of Z Blade Mixing Machine

Model Capacity – Litres Motor (H.P.)
Working Capacity approx. Gross Capacity approx. General Heavy Duty
ASM – 50 50 Liters 80 Liters 5 H.P. 7.5 H.P.
ASM – 75 75 Liters 110 Liters 7.5 H.P. 10 H.P.
ASM – 100 100 Liters 150 Liters 10 H.P. 15 H.P.
ASM – 150 150 Liters 200 Liters 15 H.P. 20 H.P.
ASM – 200 200 Liters 300 Liters 20 H.P. 25 H.P.
ASM – 400 400 Liters 550 Liters 30 H.P. 40 H.P.
ASM – 500 500 Liters 750 Liters 40 H.P. 50 H.P.
ASM – 750 750 Liters 1150 Liters 50 H.P. 60 H.P.
ASM – 1000 1000 Liters 1500 Liters 60 H.P. 70 H.P.
ASM – 1500 1500 Liters 2100 Liters 75 H.P. 80 H.P.
ASM – 2000 2000 Liters 2600 Liters 80 H.P. 90 H.P.
ASM – 3000 3000 Liters 3800 Liters 100 H.P. 120 H.P.

planetary-mixer-machine

Construction & Operation

Planetary Mixer – The planetary mixer is so named because the mixing blade (commonly known as the beater) rotates in a planetary motion inside the mixer bowl. The bowl of the single planetary mixer consists of an upper cylindrical section and a lower hemispherical section. The mixer bowl is secured to a semi-circular frame (also termed as “fork”) at the time of mixing. The beater profiles are shaped to match the lower curved surface of the bowl. The beater has two types of movements: it revolves on it own vertical axis at high speed. At the same time, this vertical axis rotates around the center of the bowl at a relatively lower speed.

The direction of rotation of the beater on its own axis and that around the axis of the bowl is in opposite directions. The planetary motion is generated by mounting a gear pinion on the beater shaft, which is driven on a stationary internal gear ring. Figure 1 is a schematic representation of the drive arrangement for creating the planetary motion.

The planetary motion of the beater is very effective in mixing the contents of the bowl. There are virtually no dead spaces in the mixing bowl. Scrapers with Teflon edges may be provided to wipe any material which may stick onto the internal surface of the bowl.

Single planetary mixers are relatively inexpensive, versatile, and can be constructed in a range of sizes. The popular features of this mixer are the possible use of multiple bowls and beater designs with the same mixer assembly.

The most commonly used beaters are the batter, wire whip, and hook type. The batter beater is the used for cake batters and general mixing applications. The wire whip is used for beating egg foams and cream. The hook beater is used for mixing and kneading yeast dough, and bread or dough for pastry.

After the mixing is completed, the bowl is lowered and can be easily detached and removed from the mixer assembly. The mixer bowl can be removed by either lowering it beneath the beater, or raising the beater above the bowl. The lifting and lowering of the bowl is through a manual arrangement for small size mixers. For larger units either the bowl is lowered beneath the motor or the drive system along with the beater is raised above the bowl, using a motorized or hydraulically operated mechanical arrangement. The bowl can be moved away from the machine using a suitable trolley with wheels (usually termed as “dolly”). Figure 3 is the photograph of 150 litres single planetary mixer.

The discharge of the mixer bowl can be carried out by hand scooping or through a bottom discharge valve. For materials that do not flow easily, hydraulically operated automatic discharge systems may be used.

Since the planetary beater is mounted from above the mixer bowl, there are no packing glands or seals in contact with the product. This eliminates the possibility of product contamination due to sealing or packing material, as well as eliminating the need for repacking whenever there is a product change.

The single planetary mixers are available in small sizes suitable for home kitchens to production size units with capacities of 300 liters. The mixer motor may range from fractional horse power ratings for smaller sizes to about 10 – 15 HP for the 300 liters mixer, depending on the material to be mixed.

Applications

The single planetary mixers with removable bowls is universally used in the food and bakery industry as they are capable of preparing most batters and dough, and they are often used for adjuncts such as icings. The applications of the single planetary mixer are also common in the pharmaceutical, chemical, refractory, and cosmetic industries.

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Stainless steel Reaction Kettle

 

Stainless steel Reaction Kettle

 

We are a chemical equipment supplier from Abster ™. Our main products are stainless steel mixing tank, stainless steel reaction kettle and so on. Products are mainly used in chemical, food engineering, biochemical, pharmaceutical engineering and other fields

Description

leading manufacturing of various SS Reactor & Tanks include reaction tanks , chemical Reactor tank, stainless steel reactor , jacketed reaction tanks in various capacity from 1 KL to 50 KL with complete with gear box motor, Agitator with product tranfer systems.

Applications:

These GMP equipments are widely used for Pharma API , Biochemical, Pharmaceuticals Bulk Drugs & Pharma API Industries, Fertilizers, Dyes & Intermediate Industries, Pesticide & Herbicide Industries, Aromatics Industries, Rubber Chemical Industries, Crystallization, Pigment & Paint Industries, Polymerization Industries, Fine Chemical Industries etc.

Pharmaceutical Ingredients Manufacturing Reactor – GMP Grade Active

Abster ™ Equipment is manufacturing and supplying range of GMP Reactor & Mixer , Tanks , REACTOR (GMP MODEL) FDA, GMP quality standard and in various application and specifications as per customer requirement we manufacturing and installed completed systems.

Volume of Reactor 500-20000L Stainless Steel reactor also customized up to 50 KL/ 50000 liters
Material of Reactor Body SUS304/SUS316L for reactor MOC
Jacket SUS304/or carbon steel
Reactor – Jacket type Outer coil, Inner coil, Jacket
Heat exchange type of Reactor Hot Steam, Electric,Oil,cold water suitable
Reactor Pressure Type Normal,Pressure,Negative Pressure
Surface treatment of reactor Mirror, Matt, pickling passivization, sand blasting
Polishing accuracy Inside 0.4μm,outside 0.6μm

Our Reactor equipment / reactor kettle user free flow and semi solid Liquid Resin, Rubber and Adhesive , Pesticide , Agro chemical, Herbicide , Fungicide , Glue and Dye color , Food and Pharma, Chemicals, Minerals, Guar Gums, Starch, Pigment Colors & etc.

 

Reactor specification Reactor Volume
(L)		 Reactor Diameter
(mm)		 Height
(mm)		 Outer coil heat exchange area
(M2)		 Inner coil heat exchange area
(M2)		 Motor Power
(Kw)		 Motor Speed
(Rpm)
500L 700 900 750 2.438 2 2.2 60-100
1000L 1300 1200 750 2.867 2.6 3
1500L 1900 1300 1000 3.537 3.1 4
2000L 2300 1300 1300 4.165 3.8 5.5
3000L 3600 1500 1500 5.569 5.4 7.5
5000L 6200 1800 1800 10.323 16.1 11
10000L 11000 2200 2200 15.505 10.9 22
15000L 16000 2500 2500 19.932 29.5 30
20000L 23000 2800 2800 27.6564 37.9 37
Note:Stirring speed exceeds 160rpm,using step less variable speed motor,step less speed change 0-1250rpm.

Stainless steel reactor vessel , stainless steel reactor , Reactor Vessel, Stainless Steel Reactor Vessels, Reactor Vessels

Our Reactor range 3-4 KL, 4-5 KL, 1 KL, 1-2 KL, 2-3 KL, 100 litres – 25000 litres, 1-2 KL, 2-3 KL, 5 KL , 10 KL, 8KL, 12 KL, 15 KL, 20 KL, 25 KL reactor a wide range of chemical reactors kettle, chemical process reactor equipment, Bulk Drug Pharmaceutical API reactor, stainless steel reactor for bulk drugs pharmaceutical industry , Limpet Jacketed reactor demanding with used in petroleum refining, petrochemical industries, chemical, pharma, bulk drugs, pesticide, agro-chemical, herbal, etc for Liquid water base and Solvent base formulation, Solid-liquid mixing in Chemical, Food, , Ayurveda ,Pharma & Paints Industries , Lube oil / Engine oil petrochemical industries, chemical, pharma, bulk drugs, pesticide, agro, herbal, etc.

Stainless Steel Reactor with Mild Steel Plat form and operating panel

Reaction Kettle , Reactor consists of the reactor body, tank cover, jacket, agitator, transmission, shaft seal device and supporting plat form.

Stainless Steel Reactor Working Principle

Stainless Steel Liquid Reactors Specially Designed mixers for suitable application and construction with control of high temperature, Stainless Steel Reactor equipment with pressure and vacuum processes. These Reactor processes is necessary for the reactions of different mixture Products materials.

Our Reactor Range as below :

Reactor Design
Body shape cylindrical, conical
Top / base shape flat, dished
Body size 0,1 to 50 m³
Material Stainless steel, duplex steel , Mild Steel carbon steel etc.
Material thickness up to 40 mm
Top / base up to 50 mm
Max. pressure 25 bar
Max. vacuum 758 mmHg
Vacuum generation pump (up to 730 mmHg), ejector (up to 758 mmHg)
Shaft Single / Multiple depend application
Blades cross bar, grid, wing, etc.
RPM< Up to 120
Surface: painted, brushed, polished, mirror polished, Matt as per customer requirement

Optional parts: