Ribbon Blender Manufacturing in India, UAE, Saudi, Middle East
Ribbon Blender Manufacturing in India, UAE, Saudi – Ribbon Mixer consists of horizontal U shape mixing vessel, drive system and ribbon agitator. The mixing element is combined with inner and outer double helical ribbon agitator. The outer ribbon moves materials into center direction and inner ribbon moves the materials in opposition direction to shape radially and laterally movement. Finally, the material will be discharged at center discharge valve. Ribbon Blender is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Various materials can be mixed in ribbon mixer through a gentle way, especially in food material mixing. Furthermore, high speed chopper is also available to break some lumps during blending process.
RIBBON MIXER BLENDER APPLICATION & PROCESS
Working Procedure & Industry Applications of Ribbon Mixer Blender
Ribbon blender mixer is used for uniformly dry mixing and blending applications in the pharmaceutical, chemical, cosmetic, food, pesticides, detergents, and plastics industries. The Ribbon Blender comprises of a U-shaped horizontal trough, specially designed Double Helical Ribbon Agitator, rigid fabricated structure motor, gear box.
In operation, material is filled to the top of the outer ribbon. The shaft rotates at relatively low speed and the moving ribbons push the material back and forth mixing it. The outer ribbon rotation displaces the material from the ends to the center while the inner ribbon rotations move the material from the center to the ends. This counter-current action results in homogenous blending. Mixing is achieved in 15 to 20 minutes with 90 to 95 % or better homogeneity. The bottom discharge provided for unloading of the material and easy cleaning of the mixing drum. Specially designed self adjusting sealing arrangement of unique design is provided to ensure that no black particle enters into the mixing drum.
SALIENT FEATURES OF POWDER MIXING AND BLENDING MACHINE
Prominent Features that Out stand Ribbon Blender for Pharmaceutical Use
- Available in Capacity 50 kg to 5000 kg. model.
- Design is cGMP – Current Good Manufacturing Practices compliance.
- All contact parts AISI 316 & non contact parts AISI 304.
- Uniform dry maxing process.
- The shape of container and mixing stirrer gives sufficient continuous movement to the powder / granules result in good quality. Minor ingredients are dispersed homogeneously without the need for pre-mixing.
- Double or triple action with blending occurring in the small voided areas immediately behind the blending ribbons.
- The interlocked acrylic covers of product container, enclosed drive& Overloads relay protection.
RIBBON BLENDER MIXER – OPTIONAL FEATURES
Elective Features of Lab Ribbon Mixer
- Orientation of discharge is in side or center.
- AC Frequency Drive with Variable speed.
- Jacket for heating & Cooling.
- Vacuumed operation.
- PLC controls with HMI Touch Screen.
- Flame Proof Electrical.
SAFETY FEATURES
Safety Provisions Present in Ribbon Mixer Blender
- Total drive transmission system enclosed
- Limit switch installed in the top lid ensure lid is closed
- Overload relay Protection and Emergency stop button
TECHNICAL SPECIFICATIONS
Technical Specifications that Enhances Working of Ribbon Blender
Model
|
Total Capacity
|
Working Capacity
|
RPM
|
Motor Rating
|
|||||||
Liters
|
Liters
|
HP
|
|||||||||
RB -5
|
8
|
3-5
|
40
|
0.5
|
|||||||
RB -10
|
15
|
7-10
|
35
|
0.5
|
|||||||
RB -25
|
40
|
20-25
|
35
|
1
|
|||||||
RB -50
|
75
|
25-50
|
30
|
2
|
|||||||
RB -100
|
150
|
70-100
|
28
|
3
|
|||||||
RB -150
|
225
|
110-150
|
28
|
3
|
|||||||
RB -200
|
300
|
150-200
|
28
|
5
|
|||||||
RB -300
|
450
|
225-300
|
28
|
5
|
|||||||
RB -400
|
600
|
300-400
|
24
|
5
|
|||||||
RB -500
|
800
|
400-500
|
24
|
7.5
|
|||||||
RB -750
|
1100
|
500-750
|
24
|
7.5
|
|||||||
RB -1000
|
1500
|
700-1000
|
24
|
15
|
|||||||
RB -1250
|
1900
|
950-1250
|
20
|
20
|
|||||||
RB -1500
|
2250
|
1100-1500
|
20
|
20
|
|||||||
RB -2000
|
3000
|
1500-2000
|
20 |