Double Cone Blender

 

Double Cone Blender Used in Different Industries

Mixing is one of the most common operation been used in different industries like pharmaceutical, food, chemical, cosmetic, detergent, fertilizers etc. This is been done in order to produce uniform bulk mixture as each unit contains the same proportion of each ingredient. And hence, double cone blender is been used for mixing dry powder and granules homogeneously. There are two types of machine been used in industries like double cone blender machine and dry powder mixing cone blender

Double cone blender

Following shows the application and mechanism of double cone blender machine

  • In different industries there are mixing is required for mixing and powder and granules so as to form the product.
  • There are two machines that provide effective mixing available that are dry cone blender machine and dry powder mixing cone blender.
  • Both the type of machines provides with effective mixing of powder and granules
  • The double cone blender machine is of canonical shape at both ends that provide uniform mixing of granules in bulk  and easy discharge
  • The powder and the other components are been loaded into the cone for mixing
  • In order to ensure proper mixing two third of the cone blender is been filled
  • The cone of the double cone blender machine is been balanced statistically to avoid excessive load on the mixture.
  • Once the product is been loaded into the cone for mixing, the paddle type baffles accordingly for better and uniform mixing inside the cone.
  • The normal cycle time of rotating the cone ranges near 10 minutes and may vary depending upon the difficulty in mixing
  • After finishing with the mixing, the mixture been produced is been discharged with the help of side valve
  • Due to the polished surface of the double cone blender machine, you can easily clean it manually
  • Similarly, the dry powder mixing cone blender is used for mixing of dry powder and granules homogeneously.
  • There are various industries using dry cone blender machine that includes pharmaceutical, food, chemical, cosmetics, detergents, fertilizers, plastics etc.

Applications of Double Cone Blender Machine

  • In the chemical industry, it is been used in the mixing of chemicals, dry powdered detergents, glass or ceramic, fertilizer etc.
  • Different ingredients are been used in the pharmaceutical industry. In order to mix the ingredients dry powder mixing cone blender is been used.
  • More often for dry blending of free-flowing solids dry powder mixing cone blender is used in the food industry. It is used in the preparation of spices, flavors, cake mix, and other solid ingredients

Abster™ Equipment is a leading manufacturer and exporter of dry cone blender machine and dry powder mixing cone blender for mixing of powder and granules. Our machines are used in different industries like pharmaceutical, food, chemical etc. Our machines are designed in such a way to avoid dust generated from double cone blender. We also offer with different types of machinery used in industries that include washing machinery, powder filling machinery, capping machine, labeling machine, tablet press machine, and many other machineries. For more information contact us today and know about the different machineries been used in the industries.

The double cone blender is used to produce homogeneous solid-solid mixture. Mixing is a common process step in the manufacture of products for industries such as healthcare, food, chemical, cosmetics, detergents, fertilizers and plastics.

Examples of materials or substances mixed in this way include pharmaceutical granules, semolina flour, seeds, starch, coffee beans and ground coffee, cocoa, chocolate flakes or granules, powdered milk, baby food, preparations to make dehydrated soups and creams, leaf waxes, detergent granules, soap flakes, artificial fertilizers, plastic in powder, ground or pellet form, fibreglass, etc.

Operating principle

The main body of the blender consists of two cone-shaped sections welded at their bases to a central cylindrical section. The axis of rotation is perpendicular to the cone axis and passes through the cylindrical section. The driving motor is located at one of the two lateral supports holding the blender body.

The solids are introduced into the blender through the loading aperture. In this type of blender, mixing takes place axially, as a result of the powder moving through the different sections. Mixing is thorough but it depends on the rotating speed.

The mixture is discharged through a hermetically closing butterfly valve which can be operated manually or automatically.
The unit is provided with a guard rail with electrical safety to prevent the operator from accessing it when in operation. If anyone should gain access to the unit, for safety reasons, the operation will cease.

Design and features

The series consists of 6 models with a total capacity of 160 to 4200 litres and a useful capacity of 65% of the total.
This blender is especially designed for sensitive mixtures with risk of breakage where the generation of dusts is to be avoided.
Mixing times vary between 5 and 20 minutes depending on the mixture.
The interior of the blender incorporates a cone mounted on the pivot axis on both sides. This system eliminates the formation of dead spaces and facilitates gravity discharge.
The unit is manufactured in AISI 316 (EN 14404) quality for all parts in contact with the product and AISI 304 (EN 14301) for the supports and the rest of the equipment. The internal and external surfaces have a bright polished finish. Due to the polished surface and absence of edges or corners, the unit can be easily cleaned either manually or automatically with CIP system.
The unit incorporates a guard rail with electrical safety, according to EC safety standards.

Materials

Parts in contact with the product AISI 316 (EN 14404)
Structure and other metal parts AISI 304 (EN 14301)
Internal finish Bright polish
External finish Bright polish

Options

This unit allows the incorporation of a liquid spray system to introduce liquids in spray form during the process. The injector is connected to the spray nozzles by means of a rotary system and is fed with additives from a pressurized tank or by means of a variable displacement pump at constant pressure.
The automatic stop positions are: loading, discharging, and sampling. Before stopping at one of these three positions, the system performs a cycle which slows down the mixer in order to reach the stopping position with the highest possible accuracy and remains halted at that point.
The unit can be equipped with an automated loading system for introducing powders and granules into the blender body by means of a vacuum unit with self-cleaning hoses. It prevents creation of dust.
The skid can also be provided with a complete monoblock vacuum unit with liquid ring pump.
It is possible to install an automated vacuum discharge system. It includes a product receiving hopper with an automated
self-cleaning filter; as well as a control panel for the unit.
The loading/discharge can be carried out with pneumatically actuated retractable hermetic bellows. This system and the vacuum loading/discharge can be combined.

Operating principle

The main body of the blender consists of two cone-shaped sections welded at their bases to a central cylindrical section. The axis of rotation is perpendicular to the cone axis and passes through the cylindrical section. The driving motor is located at one of the two lateral supports holding the blender body.

The solids are introduced into the blender through the loading aperture. In this type of blender, mixing takes place axially, as a result of the powder moving through the different sections. Mixing is thorough but it depends on the rotating speed.

The mixture is discharged through a hermetically closing butterfly valve which can be operated manually or automatically.
The unit is provided with a guard rail with electrical safety to prevent the operator from accessing it when in operation. If anyone should gain access to the unit, for safety reasons, the operation will cease.

Materials and Options

Parts in contact with the product AISI 316 (EN 14404)
Structure and other metal parts AISI 304 (EN 14301)
Internal finish Bright polish
External finish Bright polish

This unit allows the incorporation of a liquid spray system to introduce liquids in spray form during the process. The injector is connected to the spray nozzles by means of a rotary system and is fed with additives from a pressurized tank or by means of a variable displacement pump at constant pressure.
The automatic stop positions are: loading, discharging, and sampling. Before stopping at one of these three positions, the system performs a cycle which slows down the mixer in order to reach the stopping position with the highest possible accuracy and remains halted at that point.
The unit can be equipped with an automated loading system for introducing powders and granules into the blender body by means of a vacuum unit with self-cleaning hoses. It prevents creation of dust.
The skid can also be provided with a complete monoblock vacuum unit with liquid ring pump.
It is possible to install an automated vacuum discharge system. It includes a product receiving hopper with an automated
self-cleaning filter; as well as a control panel for the unit.
The loading/discharge can be carried out with pneumatically actuated retractable hermetic bellows. This system and the vacuum loading/discharge can be combined.

Double Cone Blender Specification

Model Brim Working Power Speed Discharge Dimensions
  Capacity Capacity  

 

 

L B H
  Litres Litres HP RPM Inches mm mm mm
DCB5 17 10 0.5 25 4 800 450 1200
DCB10 35 20 0.5 25 4 800 600 1200
DCB25 100 50 1 25 4 1000 800 1200
DCB50 175 100 2 25 4 1200 1000 1400
DCB100 350 200 3 25 6 1250 1250 1400
DCB150 500 300 3 25 6 1350 1350 1400
DCB200 700 400 5 20 6 1400 1500 1500
DCB250 850 500 5 20 6 1500 1800 1800
DCB500 1750 1000 7.5 20 8 1800 2200 2200
DCB1000 3500 2000 10 15 8 2000 2400 2400

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