GMP Ribbon Blender for Pharmaceutical Powder

GMP Ribbon Blender

GMP Ribbon Blender

 

 

GMP Ribbon Blenders are even blenders. They have a lace kind stirrer going through its inside that has folds connected to it. As the strip compose pivots on its hub the folds connected to it agitates the substance introduce in the blender.GMP Ribbon Blenders This strip blending continues for an unequivocal term and eventually, you get an appropriate blend of a substance according to your need. The GMP Ribbon Blenders can be utilized for different kinds of mechanical blends including dry blends and in addition wet glues. A semi-strong and semi-fluid blend can be framed. The blending of granules and powders is effective through such Strip blenders. How does it Work? The effective strategy makes mixing quick and simple. All customers have to do just load the substance that should be blended all together in the blender. Pick the length and switch it on. The blenders will agitate the material to give customers the best outcomes according to their determinations. These blenders are so sufficiently proficient to mix sticky substances to create a reliable blender.

Ribbon blender are widely used for homogeneous mixing of dry granules and powders. The blender comprises a “U” tank, shaft with two sets of spiral ribbons, one inside the other. Inner and outer ribbons are perfectly arranged, that during rotation, the material reaches each corner of the trough and imparts radial and linear motion to the whole of the material to be mixed. Our range of ribbon blender are based on a proven agitator construction that provides a triple mixing action ensuring fast, efficient blending…

Ribbon blender consists of a U-shaped horizontal trough containing a double helical ribbon agitator that rotates within. The agitator’s shaft is positioned in the Centre of the trough and has welded spokes on which the helical ribbons (also known as spirals) are welded. Since the ribbon agitator consists of a set of inner and outer helical ribbons, it is referred to as a “double” helical ribbon agitator. The gap between the ribbon’s outer edge and the internal wall of the container ranges from 3 to 6 mm depending on the application. Internal and external ribbon spirals on the agitator shaft located with the blender container.The ribbon agitator is powered by a drive system comprised of a motor, gearbox, and couplings.

 

GENERAL  
SERVICE The blending of powder / Granules
DUTY Batch type
MOUNTING Horizontal
LOCATION Inside the room
MODEL GMP, Non Flame proof
WORKING VOLUME (Litre) 83 166 250 332 416 500 666 832 1000 1250 1666 2083 2500
GROSS VOLUME

(Litre)

100 200 300 400 500 600 800 1000 1200 1500 2000 2500 3000
CHARGE BATCH CAPACITY IN KG. 50 100 150 200 250 300 400 500 600 750 1000 1250 1500
OPERATING & DESIGN PARAMETERS
MATERIALS Cleint to Confirm
BULK DENSITY 0.6 gm/cc
OPERATING TEMPERATURE AMB
OPERATING PRESSURE ATM
RIBBONS TYPE Double helical type in reverse direction to each other
INNER RIBBON SIZE 35 x 8 40 x 8 40 x 10 50 x 10 60 x 10
OUTER RIBBON 25 x 8 30 x 8 30 x 10 40 x 10 50 x 10
WALL CLEARANCE 5 – 7 MM
DISCHARGE VALVE 4″ manually operated butterfly valve 6″ manually operated butterfly valve 8″ manually operated butterfly valve 10″ manually operated butterfly valve
SIDE PLATES 8 thick SS 316 10 thick M.S. With SS 316 cladding from inside and SS 304 cladding from outsidde 12 thick M.S. With SS 316 cladding from inside and SS 304 cladding from outsidde 16 thick M.S. With SS 316 cladding from inside and SS 304 cladding from outsidde
FINAL RPM – Variable through VFD 1 to 24 1 to 22 1 to 20
TOP LID Loose openable top lid in two piece with require nozzles.
  • Also available in below batch capacity,
WORKING VOLUME

(Litre)

3333 4166 5000 6666 8333 10000 16666
GROSS VOLUME

(Litre)

4000 5000 6000 8000 10000 12000 20000
CHARGE BATCH CAPACITY IN KG. 2000 2500 3000 4000 5000 6000 10,000

 

The panel provided with following facilities,

  • Three phase indication facility.
  • O.L. starter for the on-off operation of the motor.
  • Emergency stop provided in the panel.
  • Digital memory timer for batch time setting.
  • Ampere meter to indicate load of the motor in ampere.
  • Limit switch provided at the top cover for safety purpose.
  • Inching push button with a selector switch for inching operation during discharge of material.

 

Salient Features:

  • The shape of the container and mixing stirrer gives sufficient continuous movement to the powder/granules result in good quality.
  • All contact parts are made out of SS 304 quality material.
  • Maximum care has been taken to ensure the safe operation of the unit.
  • Gearbox: Worm reduction gear unit.
  • Full cover on the top side of the container.
  • Discharge height must be adjusted if confirm with the order.
  • The operating panel provided for the safe operation of blender.
  • Using manual feeding platform, after mixing, screw conveyor send the material to the storage silo, a packer under it.
  • Load the material manually on the ground, use vacuum feed to transfer material into the mixer, after mixing, pack with a bulk-bag packer.
  • Multi-stage vacuum feeder, store it after mixing, then packing.
  • The multi-level operation platform, elevator sending to the material silo, mixing, storage, and then packing. Tower structure.
  • Bucket elevator feeding, mixing, storage, and packing.
  • Vacuum feeding, mixing, storage, packing.
  • Manual feeding, mixing, storage, packing

 

IBC Bin-Collector BIN serves two functions in one, ie. storage, and feeding.

 

Once you complete the blending, you can discharge material from Ribbon Blender into IBC BIN, take it to the next stage of operation.

Therefore means that the designs of the containers are easy to customize into different shapes or one that suits a customer’s preference.

Thus the bin shapes could be square, rectangular, spherical, cone, V container or any other form.

You realize that there is no distinct shape for the bin.

But it can assume any form.

So that whatever shape you need, you fix and clamp it thus making it your mixing blender.

So ideally you may use a bin if you use application of a specific capacity.